Continental Aerospace Technologies GmbH

Corporate

	Corporate

	Management

	Plant List

Deutsch

English

Please also check

Sales & Service

Search:

Terms & Conditions | Imprint

In the following table we have listed the machinery which we use for your order. Maximum blank dimensions for camshafts and crankshafts are ø200 x 750mm, for other shafts ø500 x 1500 mm and for cubical parts 1000 x 1000 x 1000mm. The described machines are not for sale.



Production Sequence	Available Machines	Special Features



Mill-Turning	2 x WFL Millturn M60	5-axis turning-milling-drilling center, circular milling on inclined surfaces, mill-turning of crankpins, b-axis milling, gun drilling at -110°/+90°, gear cutting, milling of cam contours



	WFL Millturn M40	5-axis, mill-turning of crankpins and counterweights, broaching of internal splines and keyways, gear hobbing, center distance 1,000 x 2,000 x 3,000 mm



	Gildemeister TWIN 42	Dual spindle turning center with 12-station turrets, simultaneous dual axis machining on both spindles, driven tools and C-axis on both spindles, Y-axis in upper carriage, tail stock on counter spindle, Siemens 840D powerline, DMG programmer 3D turning



Production	Available Machines	Special Features



Milling	Deckel Maho DMU 125 P hi-dyn	5-axis controlled, HeidenhainTNC 430, 18,000 1/min working area: 1,250 x 880 x 800 mm



	2x Deckel Maho DMU 100 T	5-axis CNC with rotary swivel table, 1,080 x 710 x 710 mm



	Deckel Maho DMC 63 V	4-axis CNC with Heidenhain TNC 426 control, 630 x 500 x 500 mm



	Deckel Maho DMC 60 U	5-axis CNC with continuous-path control, 600 x 700 x 600 mm



	Deckel Maho DMU 60 P	5-axis CNC with Heidenhain TNC 430 control, 18,000 1/min, 600 x 700 x 550 mm



	Deckel Maho DMU 50 T	3-axis CNC with rotary swivel table, 500 x 400 x 400 mm



	DMC60H	vertical chain magazine with fast double gripper, short ship-to-ship-times of 2.0 seconds, highly dynamic linear drives, acceleration up to 1,6 g and rapid traverse of 100 m/min, high-precision NC rotary table, ideal for machining from aluminium up to steel



	DMC80U	universal machining center with automatic swivel head for 5-side-machining ranging middle, large and heavy workpieces, chain magazine and fast rotary pallet changer for setup parallel to production time, high-precision NC rotary table, CollisionMonitoring in real-time (Heidenhain iTNC 530)



Production Sequence	Available Machines	Special Features



Turning	2 x CTV 250 linear	Linear drive in the X-axis with 1 g acceleration, high rapid traverse speeds (up to 100 m/min in the X-axis, 45 m/min in the Z-axis), integrated spindle drive with synchronous technology, Workpiece turnaround station for automated complete machining, DMG programmer 3D turning



	Gildemeister CTX 520 linear	CNC-center for drilling and milling operations, advanced milling and drilling until 1,300 mm in length, 680 mm max. rotation diameter, linear drive in the x-axis with up to 1.5 g acceleration, Siemens 840 D powerline with ShopTurn



	2 x Gildemeister CTX 500 S2	4-axis CNC-manufacturing, maximum turning diameter 440 mm, the maximum turning length is 1,000 mm, 60° slanted bed with milled guideways, linear measuring system for x-axis. movable tail stock Fanuc 18i control.



	Gildemeister CTX 500 E	4-axis CNC-manufacturing, max. diam.: 640; stroke (x): 320 mm, stroke (z): 1,097 mm



	Gildemeister CTX 400 E	4-axis CNC-treatment, max. dia.: 570 mm, cross (x): 220 mm, between centers (z): 635 mm, chuck dia.: 65, y-axis: 40 mm



	2 x Gildemeister NEF 520	between centers(z): 1,500 mm



Production Sequence	Available Machines	Special Features



Grinding	Junker JUCRANK 5000-50	Grinding machine for pendulum grinding of crankshafts up to 700 mm (27.6") length



	2 x Kellenberger KEL-VARIA VR 175/1000	Universal grinding machine: grinding of contours, profiles and cylinders



	2 x Kellenberger KEL-VISTA UR 175/1000	Internal and external cylindrical grinding



	2 x Jung HF 50 SUBROMATIK	Surface grinding, 2-axis digital readout, 500 x 200 mm worksurface



Production Sequence	Available Machines	Special Features



Quality Assurance	ADCOLE 1200H	Orbital cam and crankshaft measuring machine, max. length 965 mm



	Zeiss Prismo 7 HTG VAST	Measuring with Zeiss VAST technology, scanning of surfaces, measuring cam contours, digitalizing of free-form surfaces



	Zeiss Vista	Coordinates (400 x 500 x 350 mm), VAST



	Zeiss Contura	Coordinate Measuring Machine 700 x 1,000 x 600 mm VAST



	Zeiss Rondcom 60A	roundness measuring machine for measuring and analysis of larger components



	Zeiss Contourreccord 1800D	Surface and conture coordinate measuring maschine



	Hommel Tester T8000	flexible, PC-based evaluation unit for all components for measurement of roughness, topography and contours



	2 x Zeiss Handysurf E-30A	Surface Tester



	Wirtz-Buehler MICROMET 5101	Microidentation hardness tester



	Wirtz-Buehler DELTA ABRASIMET	Manual chop abrasive cutter



	Wirtz-Buehler PHOENIX ALPHA	High performance sample preparation system



	2 x Instron Wolpert Testor 971-250	Hardness tester (Vickers, Rockwell, Brinell)



	2 x Tiede Universal 900 WE	Magnetic Partical Inspection Bench for detection of longitudinal and transverse defects



	Micromet 2101 Micro Hardness tester, grinding and polishing machine	Vickers hardness within a range of 10-1,000 p; PRESI Mecatome T255 liquid cooled cutting machine; Mecapol P 320 grinder with automatic polishing



	Mikroskop Olympus BX 40	Incident light microscope with special contrast procedure light-/dark field magnifications: 50-1000-fold digital microscope camera ¾" CCD with 1 million pixels, 1,600 x 1,200 mm



	Olympus BX 51	Reflected-light microscope, positive/ negative contrast display, blow up: 50-1000-fold microscope camera 3/4" CCD with 1 Mio pixel, 1,600 x 1,200



	Spectro Analytical Instruments GmbH & Co.KG	Portable spectrometer with spark discharge to perform element analysis in Fe, Al, Cu and Ti.



	Krautkrämer MicroDur II	Portable hardness tester (Vickers, Rockwell, Brinell)



	Stotz MSG-64-K/4	Multifunctional control unit, statistical analysis, pneumatic length measurement, programmable display



Production Sequence	Available Machines	Special Features



Engine Test Centers, Performance Analysis*	Schenck Dynas2 220 + D 700	Tandem-Dynamometer – Hydraulic dynamometer in combination with an asynchronous motor up to 920 kW (1,250 hp), continuous RPM 8,000 1/min, for 4-quadrant dynamic testing



	2 x Schenck D 700 2e	Two-directional hydraulic dynamometer for up to 700 kW and 2,300 Nm, continuous RPM 10,000 1/min



	2 x Schenck DS 750 2e	Two-directional hydraulic dynamometer for up to 750 kW and 1,300 Nm, continuous RPM 15,000 1/min



	Schenck D 900	Test rig, 1,500 hp, 4,450 Nm torque



	PI Research Motorsimulator	Hardware in the loop simulator for control strategies on MatLab models



Production Sequence	Available Machines	Special Features



Other Machines	Ixion TLW4-1.200.2	Deepdrilling machine for drilling of rotational-symmetric workpieces. Drilling Ø in steel 4-25 mm; drilling depth: 1,200 mm; main spindle drive 5.5 kW



	Deckel Maho DMU 50 M	3-axis CNC with rotary swivel table and Heidenhain TNC 310 control, 500 x 400 x 400 mm



	2 x Deckel Maho FP1	4-axis manual with Heidenhain digital readout, 400 x 300 x 300 mm



	Sunnen ML-3500	Automatically horizontal-honing machine with integrated gauge and final switching off, diameters 1.5-95 mm, stroke 6.0-170 mm



	Sunnen CRG 780	Surface grinding and grinding of main bearing caps



	Sunnen VR 700 GA	Grinding of valve head contour



	2 x Cromartie Kilns CR 220 FB	Tempering furnace for neutral heat treatment and hardening of steels and nonferrous heavy metals



	Schenck Rotec RMHC 0279-HT 1 B-TL	Horizontal, force measuring balancing machine for small rotors (e.g. turbochargers).



	Schenck Rotec HM 20 BU	Horizontal, force measuring machine for rotors up to 100 kgs (e.g. crankshafts or balance shafts)



	Berco ARB 651	Combined Lathe and Grinding Machine for connecting rods



	Berco RAC 1500	Camshaft Grinding with continuos measurement capability



	Berco BT6	Line boring of cylinder heads and blocks



	Serdi 4.0 Easy	Machining of valve seat bore holes, valve seats and valve guides



	2 x Serrmac TCS 40	5-axis manual, 600 x 300 x 800 mm



	VDF 23 0	Heidenhain digital readout



	VDF 24 R 0 Lathe	Thread cutting of all kinds of threads



	2 x Weiler Primus	Siemens digital readout, 750 mm between centres



	Kläger HBA 265	fully automatic mitre-box saw



	Kläger HK 315	Hydraulic cut off saw



	Dunkes HR 100	Straightening press with 1,000 kN max. force



	Dalex Vario Tig 400W	TIG welding machine with chamber to weld all light and noble metals

*Every dynamometer is equipped with a computer-controlled ventilation system which has a capacity of up to 60,000 m³/h. A combustion pressure and low pressure indicating system with 24 channels is available. Engine management system, pressure indicating system and data analysis system are connected over a CAN network and allow a deterministic logging of all data.